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Vape Product Regulatory Consulting

Pod System Box Packaging: Higher-end cardboard boxes for pod starter kits. These often have a magnetic closure or sleeve and internal foam or plastic inserts to securely hold the device, pods, and accessories. The box design is crucial for communicating brand quality on a retail shelf.

 

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Rebuildable Tank Atomizers (RTAs)

Drip Tips (810/510): The mouthpieces that attach to the top of the atomizer. The 810 is a wider-bore standard for Direct-To-Lung vaping, while the 510 is a narrower-bore standard for Mouth-To-Lung. They come in countless materials (plastic, resin, metal, glass) and shapes, allowing for personalization.

 

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Retail Display Design & Manufacturing

Open System Replacement Coils: The core consumable within a refillable pod. These are small, self-contained units that house the coil wire and wicking material. They are replaceable, allowing users to keep the pod shell and just change the coil when flavor diminishes (e.g., Mesh 0.6ohm, Regular 1.2ohm).

 
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Adjustable Airflow Disposables: Feature a mechanical dial or slider that allows the user to control the amount of air entering the device. A tighter airflow creates a restrictive, cigarette-like draw (MTL), while a looser airflow allows for a direct-to-lung (DTL) inhale. This customization caters to personal preference and enhances user satisfaction.Pod Housings: The plastic molds that form the outer shell of a pod. These are designed for precise fitment onto the battery device, featuring channels for airflow, magnets for secure connection, and a transparent window or material to view e-liquid levels. They are a key component in pod system manufacturing.https://cbu01.alicdn.com/img/ibank/2016/111/251/3648152111_1868115849.220x220xz.jpgSpecial Edition Pod Kits: Limited-run versions of popular pod systems featuring unique colorways, artistic designs, or collaborations with other brands or artists. These create collector's items, generate marketing buzz, and allow brands to target specific niches or aesthetics.Nicotine Salt Disposables: Pre-filled with nicotine salt e-liquid, which allows for higher nicotine concentrations (e.g., 20mg-50mg) without the harsh throat hit associated with freebase nicotine. This provides a smoother, more satisfying experience that closely mimics the sensation of smoking a traditional cigarette, making them ideal for recent smokers transitioning to vaping.

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Sweetener-Free E-Liquids: Formulated without added sweeteners like sucralose. While slightly less sweet on the palate, they significantly extend coil life as sweeteners are a primary cause of coil gunk and caramelization. They appeal to users tired of frequently replacing coils.

Tobacco Flavors: Classic, sweet, and aromatic tobacco blends.

Private Label E-Liquid Bottling: The large-scale manufacturing and bottling of e-liquid according to a client's finalized recipe. The client's brand name, logo, and design are applied to the bottle and packaging. This is the core service for brands that do not have their own mixing facility.

 

Child-Resistant Locking Packaging: For regulatory compliance.

Shortfill E-Liquids: Large bottles (e.g., 60ml, 120ml) filled with nicotine-free e-liquid, leaving a "short" space in the bottle. The user adds a separate small bottle of concentrated nicotine (a "nicotine shot") to achieve their desired strength. This is a popular regulatory workaround in regions that limit bottle size for nicotine-containing liquids.

Standard Mini Disposables: Compact, sub-600 puff devices focused on ultra-portability and discreet use.

Closed System Pod Kits: Feature a proprietary ecosystem where the rechargeable battery device is exclusively used with pre-filled, non-refillable pods sold by the same brand. This model guarantees consistent performance and flavor, simplifies the user experience (no refilling, no mess), and creates a powerful, recurring revenue stream through pod sales.

 

Dessert/Bakery Disposables: Feature flavors like custard, pastry, and cream.

E-Liquid Bottles: Often called "unicorn bottles," these are long, slender LDPE plastic bottles with a needle-nose tip for easy, precise refilling of tanks and pods. They are a fundamental accessory for anyone who buys e-liquid in large bottles or decants their own mixes.

 

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Open System Pod Kits: Centered around a reusable battery device paired with refillable pods. Users purchase their own e-liquid separately, allowing for vast customization of flavor and nicotine strength. This system offers a lower long-term cost per puff and attracts users who enjoy experimenting with different e-liquids from various manufacturers.

 
 

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Firing Buttons: Tactile mechanical or membrane-based switches that complete the circuit to fire the device. They are engineered for a specific feel (clicky or soft), durability (often rated for tens of thousands of presses), and aesthetic integration into the device's design, coming in various sizes, colors, and materials.

 
 
 

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Glass Chimneys & Tanks: Borosilicate glass components that form the central tube (chimney) and the e-liquid reservoir (tank) in rebuildable tanks and sub-ohm tanks. They must be manufactured to exact dimensions to ensure a perfect seal and are prized for their flavor purity and resistance to heat.

 
 
 
 
 
 
 

What Our Clients Say

PCB Boards & Chipsets: The brains of the device. Ranging from simple boards in disposables that manage basic firing and charging to advanced, programmable chipsets in mods that control every parameter (wattage, temperature, curves) and provide extensive safety protections (short-circuit, overheat, reverse polarity).

Their communication is clear and concise. No language barrier issues at all.

 

They helped us navigate the complexities of importing for the first time. Very patient and helpful.

 
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